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spacedocumentation:lasercutterhowto [2012/11/04 05:51]
shanet [Software]
spacedocumentation:lasercutterhowto [2017/09/11 03:33] (current)
branth [Plastic Film Sheets]
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 ====== Laser Cutter HOW TO ====== ====== Laser Cutter HOW TO ======
  
 +Note: This was originally written in December 2011 for the 25 Watt Laser Cutter. Things may have changed since then.
 ===== Introduction ===== ===== Introduction =====
  
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 Some jobs take a long time to run. If you need to run to the bathroom or something, find someone to watch it for you. Some jobs take a long time to run. If you need to run to the bathroom or something, find someone to watch it for you.
  
-[ Note: You can download a PDF of the original manual here: http://www.engraversnetwork.com/support/pdf/ULS25%20Manual.pdf ] 
  
 ===== Starting up the Laser Cutter ===== ===== Starting up the Laser Cutter =====
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 Once you have your template file loaded, you can create your artwork, or import a file. Once you have your template file loaded, you can create your artwork, or import a file.
  
-I've found that DXF files seem to work for vector format, and PNG works for raster format. It should be noted that there is a documented problem when importing SVG's into CorelDraw...it will rescale them to roughly 3/4 of their original size.  No one seems to have a fix for this yet, but the other formats work just fine.+I've found that DXF files seem to work for vector format, and PNG works for raster format. It should be noted that there is a documented problem when importing SVG's into CorelDraw...it will rescale them to roughly 3/4 of their original size.  No one seems to have a fix for this yet, but the other formats work just fine. Found a workaround, since Corel Draw can easily import a PDF file.  You can use [[https://inkscape.org/en/download/|InkScape]] which is a free program. So in Inkscape you save svg as pdf, then open CorelDraw and import the pdf.  In addition to PDF, CorelDraw can also import DWG/DXF (AutoCAD), EMF/WMF, PS (PostScript) -- all of which Inkscape knows how to export.
  
 Make sure you do a 'Save As' and give your file a name. (You'll thank me when the circuit blows and the PC loses power.) Make sure you do a 'Save As' and give your file a name. (You'll thank me when the circuit blows and the PC loses power.)
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 You'll see that Power, Speed, and PPI can now be adjusted. Adjust them as needed and click that big 'Set' button to the right. You'll see that Power, Speed, and PPI can now be adjusted. Adjust them as needed and click that big 'Set' button to the right.
 +
 +The "image density" setting varies the DPI (not PPI) and determines how many horizontal passes are made per one vertical inch of travel when raster engraving.  
 +High image density = 6, slowest, highest quality
 +Low image density = 1, fastest, lowest quality
 +A setting of 4 or 5 will generally produce an acceptable image faster than always using 6
  
 {{ :spacedocumentation:lasertut005.jpg?nolink& |}} {{ :spacedocumentation:lasertut005.jpg?nolink& |}}
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 ===== Preparing Adobe Illustrator Files ===== ===== Preparing Adobe Illustrator Files =====
 +
 +This is a prefix detailing how I (Shane T.) use Illustrator CS5 to create files for laser cutting via CorelDraw 12.
 +
 +1.) In order to import into Corel, the colors must be CMYK. For example, to get "Red" (that Corel will understand as Red), you would use 100% Magenta and 100% Yellow, 0% for Cyan and Black. The same goes for the rest of the colors. If Illustrator is altering the percentages after you enter them, you need to go to File-->Document Color Mode-->CMYK.
 +
 +2.) For vector cutting and etching, you need to set the stroke weight to .001.  This will translate to "Hairline" when you import into Corel.
 +
 +3.) For text, make sure you select the text object, then go to Text-->Create Outlines.  This will solve any problems that arise from not having the appropriate font installed on the Laser Cutter Computer.
 +
 +4.) To save things properly, select "Save As". In the top-most drop-down box, select "Illustrator 8" If the options "Preserve Appearance" and "Preserve Paths" appear (that only happens sometimes), make sure to select "Preserve Paths".
 +
 +5.) "Import" into CorelDraw 12.  Double check your colors! If something isn't the exact named color, the printer driver will interpret it as grayscale and attempt to raster etch it with the power and speed settings under "Black". You can select a line, then check the Object Properties tab. If you hover over the color that's selected in the palette, the name of the color should appear.
 +
 +-------------------------------------------------------------
  
 Corel Draw will directly (and mostly correctly!) import Adobe Illustrator files if they are prepared properly.  The newest Illustrator file format Corel Draw will read is version 10.  From Illustrator, save your files as Illustrator 10 format and things should mostly work.  I (Jason G) have had good luck getting the file to import with the correct dimensions.  The colors i specified were not the pure primary colors that the laser expected, so i did need to muck about with the colors. Corel Draw will directly (and mostly correctly!) import Adobe Illustrator files if they are prepared properly.  The newest Illustrator file format Corel Draw will read is version 10.  From Illustrator, save your files as Illustrator 10 format and things should mostly work.  I (Jason G) have had good luck getting the file to import with the correct dimensions.  The colors i specified were not the pure primary colors that the laser expected, so i did need to muck about with the colors.
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 TODO(jgessner): Figure out the appropriate color settings for export. TODO(jgessner): Figure out the appropriate color settings for export.
  
-Another important thing to remember in Illustrator is that (supposedly - i need to verify this) a .1 pt stroke is equivalent to the "Hairline" setting that Corel Draw and the Laser Cutter expect.  A "0" setting does, in fact, read as "Hairline", I haven't tested the .1 either. (Shane)+Another important thing to remember in Illustrator is that (supposedly - i need to verify this) a .1 pt stroke is equivalent to the "Hairline" setting that Corel Draw and the Laser Cutter expect.   
 +Note: A "0" setting does, in fact, read as "Hairline", but it will lose all the color information and revert to black. <del>I haven't tested the .1 either.</del>  .1pt stroke does NOT translate into "hairline". (Shane)
  
 ===== Laser Cutter Control Panel ===== ===== Laser Cutter Control Panel =====
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 NOTE: These aren't hard and fast rules - always check your job with a scrap of the material you want to use first! NOTE: These aren't hard and fast rules - always check your job with a scrap of the material you want to use first!
  
-  * Paper+[[spacedocumentation:lasercuttermateriallibrary|Laser Cutter Settings & Material Library]] 
 + 
 +==== Paper ====
     * Watch out!  Paper burns easily!  Don't go too slowly or you will light your material on fire.     * Watch out!  Paper burns easily!  Don't go too slowly or you will light your material on fire.
     * 100% power is fine as long as your speed is under N%.     * 100% power is fine as long as your speed is under N%.
     * Jason G had good luck with 80%-100% power and 30% speed.     * Jason G had good luck with 80%-100% power and 30% speed.
-  * Baltic Birch Plywood+==== Baltic Birch Plywood ====
     * 100% Power - 1-3% speed.  Experiment a bit with a small pattern because if you go too slowly, the material can flare up pretty quickly.     * 100% Power - 1-3% speed.  Experiment a bit with a small pattern because if you go too slowly, the material can flare up pretty quickly.
     * Will easily take 3 or more passes, depending on how clean the mirrors are.     * Will easily take 3 or more passes, depending on how clean the mirrors are.
     * See more notes on [[equipment:lasercutter2|the Laser Cutter page]].     * See more notes on [[equipment:lasercutter2|the Laser Cutter page]].
 +==== Cutting HDPE ====
 +  * Absorbs too much heat, not a clean cut
 +  * Hard to get through 1/8" material without reflow/melting
 +  * Better machined/CNC-milled than lasered
 +  * {{:spacedocumentation:laserhdpe:0502151801a.jpg?300|}}
 +  * {{:spacedocumentation:laserhdpe:0502151800.jpg?300|}}
  
-Rubber Stamp Cutting Notes+==== Direction of wood grain ====
  
-Rubber Stamp setting used on Print Settings in Corel Draw +  * When setting up a wood cut, it is best to orient shapes such that the long dimension is parallel to the grain.  
-  * Subsetting under the Rubber Stamp options were left as their defaults +  * This minimizes how much the piece will warp over time.  
-  * Pattern was build as a negative +  * Shape A will curl up more than Shape B. 
-  * Black color was used as what would be cut out +  * See image below:  
-  * Invert any text as stamp is a negative+  * {{:spacedocumentation:woodgrain.png?300|}} 
 +==== Plastic Film Sheets ==== 
 +In September 2017 we received a donation of several rolls of plastic film. We think they were dielectric materials used in the manufacture of capacitors. The film seems to hold a cut edge well with little smoke or flame. The plastic has these characteristics, so we believe it is either PP or PET/polyester:\\ 
 +  * Denser than water, sinks (not polyolefin, HDPE, LDPE) 
 +  * Curls slightly when melted but does not drip or bubble 
 +  * Little smoke/flame, but does burn 
 +  * Metallized PP and PET films are used in capacitors from GE 
 +{{:spacedocumentation:0903171325.jpg?200|}}{{:spacedocumentation:capture_2017-09-03-14-44-20.png?200|}}{{:spacedocumentation:0903171340b.jpg?200|}} 
 +{{:spacedocumentation:0903171340.jpg?200|}} 
 +{{:spacedocumentation:0903171340a.jpg?200|}}
  
-Laser Power @ Speed Results+===== More Information ===== 
 +Universal Laser has a [[https://www.ulsinc.com/learn/laser-cutting|tutorial on laser cutting]] you may find useful.
  
-  * 100% @ 50 = Clean cut. High Flame. Shallow cut 
-  * 100% @ 25 = Clean cut. No Flame. Deep cut. Very Successful. 
-    * Note: May need one more pass at this setting 
-  * 100% @ >.5 = Scorching. Rubber started to melt and charred 
-    * Note: Tried to use to cut through the rubber. Not advised 
spacedocumentation/lasercutterhowto.1352008289.txt.gz · Last modified: 2012/11/04 05:51 by shanet